There are many factors that affect steam generating system in the energy industry, and multiple pros and cons in selecting a right steam trap for your application, the following are advantages vs. disadvantages of each type of steam trap to consider when selecting one for your project.
Advantages | Disadvantages | |
---|---|---|
Disc Steam Traps | • Failure mode. gradually, predictably open over time. • Simple construction. • Small size and light weight. • Can be mounted in any position. • Rugged. withstands water hammer. • Self draining, not damaged by freezing. • Function not impaired by superheat. • Versatile, suitable for wide pressure range. • Condensate discharge temperature closely follows the saturation curve. • Performance is easily checked in field. | • Marginal air handling capability. • Excessive backpressure in return systems can prevent trap from closing. • Life is reduced significantly as pressures move above 300 psi. • High discharge noise level. • Dirt particles can increase cycle rate causing wear. |
Piston Steam Traps | • Suitable for high pressure • Can be mounted in any position. • Good response to changing condensate load conditions. • Rugged, withstands water hammer. • Self-draining, not damaged by freezing. • Function not impaired by superheat. • Good air handling capability. • Primary failure mode-open. • Small size and light weight. | • Excessive backpressure in return systems can prevent trap from closing. • Condensate discharge temperature follows the saturation curve over a limited range. • Difficult to field check because of continuous control flow discharge. |
Lever Steam Traps | • Suitable for high pressure applications. • Good response to changing condensate load conditions. • Rugged, withstands water hammer. • Not damaged by freezing. • Function not impaired by superheat. • Good air handling capability. • Small, compact, easy to install and service. | • Excessive back pressure in return systems can prevent trap from closing. • Difficult to field check due to continuous control flow discharge. • Can only be mounted in one position. |
Closed Float Steam Traps | • Unaffected by sudden or wide pressure changes. • Responds very quickly to condensate load changes. • Continuous discharge. • Condensate discharge temperature closely follows the saturation curve. • Function is not impaired by high back pressures. • Energy efficient. • Simple construction. | • Relatively large and heavy. • Float easily damaged by water hammer. • Does not withstand freezing. • Can be mounted only in one position. • Suitable only for relatively low pressures. • Requires auxiliary air vent which is an additional source of failure. • Primary failure mode is closed. • Not self draining. |
Inverted Bucket Steam Traps | • Simple construction. • Rugged. • Condensate discharge temperature closely follows the saturation curve. • Reliable. | • Marginal air handling during start-up. • Not self draining; subject to freeze ups. • Not suitable when superheat is present. • Can lose prime. and is not self-priming. • Can be mounted only in a single position. • Failure mode is unpredictable (open or closed). |
Open Bucket Steam Traps | • Simple construction. • Reliable. • Condensate discharge temperature closely follows the saturation curve. • Function not impaired by high back pressure. • Fast response to changing condensate loads. | • Not self draining; subject to freeze ups. • Not suitable when superheat is present. • Can lose prime, not self-priming. • Can be mounted only in a single position. • Requires auxiliary air vent which is an additional source of failure. • Suitable only for relatively low pressures. • Relatively large and heavy. |
Bimetallic Steam Trap | • Rugged. • Energy efficient. • Self draining. • Resistant to freeze damage. • Withstands water hammer. • Capable of discharge temperature adjustment. • Can be mounted in several positions. • Primary failure mode-open. | • Dirt particles can prevent tight valve closing. • Condensate discharge temperatures do not follow the saturation curve closely. • Difficult to field check when operating in a throttling mode. • Condensate discharge temperature is made lower as backpressure increases. • Relatively slow response to changing condensate loads. • Bimetallic elements are relatively susceptible to corrosion. |
Bellows Steam Traps | • Excellent air handling capability. • Energy efficient. • Self draining. • Various condensate discharge temperatures available depending on bellows design. • Condensate discharge temperature follows the saturation curve. • Can be mounted in several positions. • Simple construction. • Small size and weight. | • Bellows elements tend to be failure prone, especially when subjected to water hammer. • Difficult to field check when operating in a throttling mode. • Generally not suited for high pressure applications. • Limited superheat capability. • Short stroke diaphragm design susceptible to dirt initiated failures. |
Liquid or Solid Expansion Steam Traps (Wax Capsule Steam Trap) | • Rugged. • Good air handling capability. • Resistant to freeze damage. • Withstands water hammer. • Can be mounted in any position. • Self draining. • Primary failure mode is open. | • Dirt particles can prevent tight close. • Requires substantial sub-cooling. • Difficult to field check. • Slow response to changing condensate loads. • Actuator damaged by exposure to high temperature. |
Orifice Steam Traps | • No moving parts. • Suitable for high pressure application. • Rugged, withstands water hammer. • Not damaged by freezing. • Function not impaired by superheat. • Can be mounted in any position. | • Orifice size must be carefully selected for each installation. • Can not respond to varying condensate loads. • Inefficient if oversized. • Dirt particles readily impair performance. • Difficult to field check because of continuous discharge. • In the absence of condensate, the trap passes live steam. |
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